POWER FRAME

POWER FRAME

An integrated platform, with structure, power unit and electronics developed as a single system. These are the key features of Power Frame, Carbotronics’ revolutionary, one-of-a-kind project.

Power Frame was created as a forged-carbon monocoque frame. The project starts with the overall architecture and assigns each element a clear function: the structure bears the loads, the power unit is integrated into the layout, and space and protection for the electronics are incorporated from the concept stage.

This approach delivers value on multiple levels: consistency between geometries and components, optimisation of dimensions and mass, and more controllable industrial integration.

Power Frame breaks with the concept of the frame as a mere support and provides a technical base suitable for the development of the product line, variations and
customisations.

REPEATABILITY

Controlled and automation-ready production cycles thanks to CF-SMC carbon fibre

RELIABILITY

Stable processes that reduce manual variance for consistent standards.

SCALABILITY

An industrial platform ready to handle growing volumes without compromise.

STRENGTHS

STRENGTHS

WHAT MAKES THE POWER FRAME
ONE OF A KIND WORLDWIDE

Power Frame differs from electric bicycles because it goes beyond the purely aesthetic integration of the power unit into the frame and introduces structural integration. This design eliminates the traditional connecting pins between the motor and the frame, resulting in direct benefits in terms of weight, rigidity, and wiring. The rider transfers power through a single, continuous structure, without an external unit attached to the frame.

With CF-SMC technology, carbon fibre production transitions from a small-scale process to an industrial standard. High-pressure forging allows for automated and repeatable production, with consistent, controllable, and certifiable mechanical parameters.

Automation reduces manual variance and process errors.
Every frame delivers the same performance, ensuring total reliability even at high production volumes.

Power Frame’s noise-free operation is not just an optional feature — it is proof of its build quality. Noise and vibrations are often caused by joints and structural breaks; our integrated architecture eliminates them at source.

With fewer mechanical interfaces, the stresses are absorbed directly by the structure. The result is smooth, stable, and quiet operation: the natural consequence of a perfectly balanced system.

specifications

specifications

Mounting Specifications and Frame Geometries

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GALLERY

GALLERY